机械结构分层优化技术研究进展

复杂机械结构优化设计一般表现为多目标、多约束、多参数的优化问题,所以复杂结构优化设计过程通常存在计算复杂、不易收敛等困难。分层优化技术是复杂结构优化设计的一种有效途径,通过将优化问题中复杂的约束、设计变量以及功能目标合理分解为若干子层问题进行求解,然后通过协调得到复杂机械结构整体优化问题的结果。文章对机械结构分层优化技术的理论、应用研究现状进行了总结并探讨了其关键技术环节及发展趋势。     

On optical flow techniques applied to breaking surges

Surface wave breaking is a challenging two-phase flow process which plays an important role in numerous physical processes. A highly-turbulent unsteady breaking surge was investigated experimentally in a large facility, and substantial aeration occurred in the roller. The application of three optical flow techniques (Lucas-Kanade, Horn-Schunck and Farnback) to the air-water region was tested. The results indicated that the Farnback technique provided most accurate results, although some misleading results could be obtained near the air-water boundaries of the roller. The bore generation by a rapid gate closure showed a highly-unsteady complicated velocity field, with substantial free-surface deformations, wave breaking and formation of large coherent structures before the surge detached from the gate. Further upstream, the surge propagated as a hydraulic jump in translation and the data showed a marked shear region with a recirculation zone above, showing air-water flow features comparable to stationary hydraulic jumps. The upper and lower bounds of air-water flow region yielded data implying an air-to-water velocity ratio about 4–5 for a Froude number Fr₁ = 2.1.     

A newly-developed wide range molecular flow meter based on AAO leak element

An innovate constant volume flow meter (ICVFM) using AAO leak element was developed, and then applied to measure the pumping speed of dry vacuum pumps. The AAO leak element was calibrated with dynamic differential pressure decay method. The results imply that the conductance of AAO leak is inversely proportional to the square root of the molecular mass, and remains unchanged with pressure varying from vacuum to atmosphere. Then the pumping speed was measured by a simple test system. In the end, the uncertainties of calibrating AAO leak element and measuring pumping speed were considered to confirm the measurement capability. The newly developed flow meter enables flow measurements at pressures ranging from vacuum through atmospheric pressure, which has potential application in the semiconductor industry.     

Comparison of throttle devices to measure two-phase flowrates of wet gas with extremely-low liquid loading

The online measurement of wet gas with extremely-low liquid loading (Lockhart-Martinelli parameter lower than 0.02) remains a challenge. In this study, three types of throttle devices, Venturi, orifice plate and cone, are compared experimentally with air-water two-phase flow in a horizontal pipe of inner diameter of 50 mm. High-precision correlations are established to measure the gas and liquid flowrates via a single throttle device. Results show that the two-phase mass flow coefficient (K) of the three throttle devices all increase linearly with the liquid densiometric Froude number and the K correlations are established respectively to correct the gas mass flowrate deviation. The pressure loss ratio (δ) for Venturi is sensitive and monotonous to the liquid loading, which contributes to the high accuracy of liquid flowrate measurement. By incorporating the K correlations, both the gas and liquid mass flowrates can be predicted precisely. The relative error of the gas mass flowrate predicted by the Venturi is within ±2.0% at 95% confidence level, and that of the liquid mass flowrate is within ±15% at 90% confidence level.     

TLCD基础隔震框架结构的减振控制研究

为了避免和减轻由过大隔震层位移引起的损害,对基础隔震框架结构装设调频液柱阻尼器(tuned liquid column damper,简称TLCD)后混合系统的减振效果进行研究。建立了单层和多层混合控制系统在地震作用下的运动方程,采用TLCD-结构体系转化为调频质量阻尼器(tuned mass damper,简称TMD)-结构体系的等效方法,利用TMD参数优化公式,得到单个TLCD初始设计参数,并采用状态空间方程得到多个TLCD最优设计参数。通过对某8层基础隔震结构进行模拟,证明了该理论设计方法的合理性。该混合结构不仅可以减小隔震层位移和加速度,而且对上部结构位移和加速度反应都能更有效的控制。     

Shape optimization of bi-directional flow passage components based on a genetic algorithm and computational fluid dynamics

The inlet/outlet is an important part of a water conveyance system in a pumped storage power station (PSPS). Its hydraulic characteristics are directly related to the operation and economic benefit of the PSPS. Frequent changes between inflow and outflow operations pose significant challenges in the design of the inlet/outlet diffusion segment shape. In this study, an effective optimization method, including three-dimensional parametric modelling, computational fluid dynamics and a genetic algorithm, is introduced and coupled to the design of the diffusion segment shape. The hydraulic characteristics of bi-directional flow, including the head loss, velocity uneven distribution and uneven discharge distribution, are selected as the objective function in the optimization method. Using this method, the recommended shape of the inlet/outlet is studied and its hydraulic characteristics are discussed. The results indicate that the optimized inlet/outlet has better performance.     

燃煤电厂软土层地基预处理方案和施工探究

本文阐述了预处理的重要性,揭示了当前施工中存在的问题,并对软土层地基处理提出了具体的方案。     

Simulation study on the influence of magnetic field in the near-anode region on anode power deposition of ATON-type Hall thruster

The highest deposition of power and temperature is always near the cusp of the ATON-type Hall thruster. This shows that when there are electrons gathering at the cusp, the distribution of heat load will be uniform, which will potentially damage the reliability. Therefore, we optimize the magnetic field near the anode. We changed the magnetic field characteristics in the near-anode region with an additional magnetic screen, and performed numerical simulation with particle-incell simulation. The simulation results show that the magnetic field of the thruster with the additional magnetic screen can alleviate the over-concentration of power deposition on the anode and reduce the power deposition in the anode by 20%, while ensuring that the overall magnetic field characteristics do not change significantly.     

[成形过程仿真优化与集成计算材料工程]限定加热管布局的快速热循环注塑成形模具电加热系统优化

针对管道布局、最大允许能耗给定条件下快速热循环注塑成形（RHCM）注塑模具型腔表面快速均匀加热的问题，提出以单根加热棒热流密度为设计变量，以模具型腔表面升温效率和温度分布均匀性为目标，结合有限元模拟、响应面设计以及多目标粒子群优化技术来优化RHCM模具电加热系统。与优化前相比，加热系统优化后，模具型腔表面最大温差降低63.4%，加热系统总能耗降低9%。对比了不同注塑成形工艺条件下成形的平板塑件表面质量，结果表明，相对传统注塑成形（CIM）工艺，RHCM工艺将制品表面粗糙度Ra从320 nm降低到118 nm，并有效抑制了制品表面熔接痕、缩痕等缺陷；发现制品表面粗糙度与型腔表面对应点温度成负相关，说明优化后的型腔表面温度分布更有利于提升制品表面质量。     

动力蓄电池包挤压失效仿真与实验

为提高动力蓄电池包挤压仿真的精度，将延性损伤准则引入到有限元仿真，通过单轴拉伸试验、纯剪切试验与缺口件拉伸试验与有限元仿真，获得了某动力蓄电池包结构所用材料6061-T6铝合金的延性损伤参数。型材三点弯曲试验、动力蓄电池包挤压试验与有限元仿真的结果表明：输入延性损伤参数的有限元仿真结果与试验结果误差小，能较为准确地模拟铝合金损伤对结构承载性能的影响；不考虑材料失效的结果与试验结果误差较大。